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Products/Machines
Our high performance quilting machine have been well accepted in
the Indian and International markets. Our machines embody our
philosophy that the essence of technology lies in the simplicity
of operations.
The machines are designed for high productivity and precise
pattern control with an easy to use interface that allows for any
conceivable sleek and stylish designs.
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TO CHOOSE YOUR MACHINES |
1) MULTI NEEDLE QUILTING MACHINES:
These machines are stitching machines with more than one needle,
and are used for stitching/quilting running lengths of fabrics,
where a similar pattern is quilted all along the length and width
of the fabrics, these are ideal mass production machines, where
various layers of fabric with a variety of fillers can be stitched
together.
The fabric to be sewn or quilted is rolled on to a pipe and
fitted on the machine, the stitching /quilting takes place with
the unwinding of the fabric, the desired quilting pattern is
obtained as a result of the movement of the fabric beneath the
needles and the placement of the needles ,the movement of the
fabric is either cam controlled or computer controlled.
Our HA series machine are such machines, and come in various
sizes, which are generally 66", 96" or 120" wide
and can quilt upto 30mm thick foam.
This has further two types:
a) Mechanical or Cam operated
(only shuttle machines with lock stitch): The designs are obtained
by changing the cams controlling the movement of the fabric,and
the stitch is a lock stitch kind of stitch.
b) Computerised Quilting machines:
The flow or the movement of the fabric is controlled with
the aid of a computer which gives the instruction to servo or
stepper motors as the case maybe,and complete 360 degree rotation
is possible, hence any floral pattern is possible.
In this we have further two types of machines:
1. Lock stitch quilting machines or the shuttle quilting
machine :
Sewing mechanism here is similar to the mechanical cam operated
machine, but as the fabric movement is CNC controlled , any
pattern is possible,at a sewing speed of 500rpm, and is capable
of quilting upto 30mm thick foam.
2. Chain stitch quilter or the looper machine or the
shuttleless quilting machine :
This machine does not use a shuttle ,but instead a cone of
thread is placed on the underside, which makes a chain stitch
with the aid of looper. Such a machine has a very high
production speed , operating at 750 -1100rpm, and can quilt very
thick and dense materials.This is considered to be the most
ideal machine for quilting thick foam, with a variety of jump
patterns at high speeds.
2) SINGLE NEEDLE QUILTING MACHINES:
These type of machines are the those machines which are meant
for quilting large panels where in the repeat size of the design
is big, these are meant for single large sized panels, where the
repeat is big , in such machines, the fabric moves on one axis,
and the sewing head moves on the other axis, making it possible to
sew any conceivable pattern and in thickness up to 50mm of foam or
1200gsm of polyester wadding .The HFJ-26B is this type of machine.
3) CUSHION TACKING MACHINES:
These are machines specifically meant for tacking of cushions,
chair pads and bar stools.The machine can making a variety of
tacks and patterns on fibre filled cushion. The tacking on the
cushions is done after it has been filled with the fibre, the
sewing head is pneumatically controlled, which compresses the
filled cushion and the required tack is then done, ensuring
uniform fill of the end product.
4)BED FILLING LINE :
This consists of a preopener for opening of fibres which are
blown through a duct into the Hopper feeder , feeding a double
doffer card, the web from the card is taken on to the cross
lapper, laying the web in required GSM and width, the piled web of
fibres is then cut/broken into the required length, on the WEB
BREAKER and automatically filled into the quilt shell, ensuring
uniform filling, and maintaining the natural soft feel of the
fibres, as no harsh chemical binders are being used.
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